Wj80-1600--3 Layer Corrugator Line

• Certification: ISO9001
• Application: Commodity, Machinery & Hardware, Textile, Alcohol, Toy, Chemical, Apparel, Gifts & Arts, Dining, Medical, Food
• Driven Type: Electric
• After-Sales Service Provided: Engineers Available to Service Machinery Overseas
• Type: Carton Production Line
• Automatic Grade: Automatic
• Model NO.: WJ80-1600
• Manufacture Width: 1600mm
• Design Speed: 80m/Min
• Working Speed: 50m/Min
• Moisture Content: 11% ± 2%
• Transport Package: Plastic
• Specification: WJ80-1600
• Trademark: canghai
• Origin: Hebei
• Production Capacity: 50

Product Description

1. Manufacture width: 1600mm
:1600mm
2.  Design speed: 80m/min   Working speed:50m/min
:80m/min :50/min
3. Note: The roll paper which is used to test the production speed should meet following requirements:
::(172ºC)
*Grade: Min. B                        * Moisture content: 11% ± 2%
 B                  :11%±2%
*Face paper: 100~250g/m2             * Liner paper: 100~150g/m2
:100-250g/m2                    :100--250g/m2
* Corrugated paper: 100- 200g/m2
 :100-200g/m2*
4. Flute profiles: A,B,C ,E flute(as per clients request)
:A ,B,C,E()
5. Electricity: 380V, 50Hz,three-phase four wire type
:380V     50Hz         
6. Equipment Direction:Left or Right transmission will be according to client's requirements.
:
7. Factory request size:specific length as to the foundation of drawing
,A,B,C


Structure and Features:

1.Symmetrical structure,can carry two kraft paper at one time,which can work without brake.

2.Reel paper lift-lower, clamp, loosen, movement, contraposition operated by electric mechanic.feeding kraft / reel paper quickly.

  
Spec of stand:

1. Reel Stand driven by electric

2. Kraft paper range:

Max. Width:1600mm      Min.:800mmmm
1600mm      800mm
Max Weight:2000Kg(One side)
2000Kg    
Spec of electric motor:
1. Reel Paper Nipping Motor Power: 500W*4pcs   
550W×4  380V    
Nominal voltage:380V  50Hz  Short Time(S2) Working Type
50HZ (S2)
2. Lifting Motor Woking Power: 1.5KW
1.5KW      
Nominal voltage:380V  50Hz  Short Time(S2) Working Type  
380V    50HZ  (S2)


Structure and Features:
1. All the surfaces of every rollers have been grinded with high accuracy and chromed plated to less the resistance of paper preheating, long service of using life. 
2. Preheating area adjusted by manual, preheating area can be in 60° to adjust the preheating
area
,60°
Common Spec:

1. Working Width: 1600mm  
:1600mm
2. Diameter of the Preheater cylinder:Φ400mm
:¢400mm       
3. 4pcs Silica Tube /per pre-heater

Width of		1600mm
Corrugated Rollers		280mm,48CrMo,HRC58°-60°,, Dia.280mm with a drum. 48CrMo high quality alloy steel,rigidity HRC58°-60°The surface of corrugated roller is whetted and plating chrome, with heat treatment
Preheater roller		320mm,45# Diameter:320 mm, 45 # seamless pipe
Press Roller		269mm,,,45# 269mm,surface is whetted and plating chrome, pneumatic to control the lift, materials: 45# steel,quenched and tempered
Glue Roller		215mm,25 φ215mm,surface of the roller is with 25 line concave cross marked
Style of Transmit Paper		Gimbal transmission
Style of Control Roller		Pneumatic control
Lubrication		Anti-high temperature lube to lubricate the Corrugated Roller and Press Roller
Type of Corrugated Roller		A/B/C/E/F
Power of Draw Fan		7.5kw
Drive		7.5 kw Drive Motor with frequency inverter:7.5 kw
/4kw Power of Silica Tube/4kw	Up Corrugated Roller	4 pcs	16kw
	Down Corrugated Roller	5 pcs	20kw
	Pressure Roller	5 pcs	20kw
	Preheat Rollers	2 pcs	8kw

Structure and Features:

1. After the glue roller surface quenched, bore machining, surface grinding and doing balancing engraved pit style textured, coating evenly, consume less glue.
2. Pneumatic presses structure, trimming the gap by the electric.
3. 3pcs rollers×4pcs Silica Tube.

Common Spec:

1. Preheater cylinder temperature range: 150-180ºC     
150-180ºC            
2. Pneumatic system: 0.4-0.7Mpa
0.4--0.7Mpa
Spec of the rollers' diameter:
1. Glue roller:Φ245mm              Glue amount adjusting roller:Φ122mm
:¢245mm                    :¢122mm

1. Down preheater roller:Φ270mm     Up preheater roller: Φ270mm   

:¢270mm                  :¢270mm        
Spec of Motor:

1. Glue rollers frequency variable motor: 3KW
3KW                
  Nominal voltage: 380V 50Hz Continuous (S1) working Type
380V     50Hz    (S1) 
2. Glue pump motor: 2.2KW   2.2KW                           
  Nominal voltage: 380V 50Hz Continuous (S1) working Type
380V     50Hz    (S1)  



Structure and Features:
1. The Main Frame is connected with channel steel, and angle steel.
2. With Protecting Handrail on both sides and safety pedal, the operation side is installed with safety ladder, to make sure the safety and convenience of the worker.
3. Correct the position by double guide posts , correct parts are driven by screw , fast and accuracy to position, steady to move.
Spec of the rollers:
1. transport rollers:Φ110mm
¢110mm
2. paper pass rollers and paper guide rollers:Φ110mm
¢110mm
3. Paper feeding rollers with belts:Φ110mm  
 ¢110mm      
Spec of Motor:
1. Single face sheet draw motor: 3kw,   380V 50Hz Continuous (S1) working Type
 :3KW          380V     50Hz    (S1)
2. Paper width adjusting speed reducer: 250w     380V 50Hz Short time (S2) working Type
:    250W          380V     50Hz    (S2)


Structure and Features:
1. Hot Plates' surfaces is grinded and then chromed plated,width:600mm.total 9 pcs of hot   plates , 3 pcs Silica Tube on each hot plate
2. Compressed press rollers structure. Lifting adopt pneumatic structure
3. Up convey belt left and right correct by auto with both sides, tension adjusting system; down belt manual small amount adjust.
4. Drive rollers' surface is wrapped by rubber, Y shape structure,with middle height,to make sure the board can be out smoothly
5. Main drive motor: Variable frequency motor, high force when low speed start, high speed adjusting range, steady to use,easy to mend.
Common Spec:
Temperature requirement: 160-200ºC       
:160-200ºC          
2. Air pressure:0.6-0.9Mpa
:0.6--0.9Mpa
3. Cool shaping length: 4m          Heating plates amount: 9 pcs    
           :9   
Spec of the rollers' diameter:

	Roller
1	Up drive roller	Φ400mm (Wrapped by anti-grinded rubber)
2	Down drive roller	Φ400mm (Wrapped by anti-grinded rubber)
3	Front driven belt roller	Φ320mm
4	Back Shaping Driven belt roller	Φ186mm
5	Belt Press roller	Φ70mm
6	Shaping Holder Roller	Φ86mm
7	Up Belt Tension roller	Φ127mm
8	Up belt correcting roller	Φ130mm
9	Down Belt Tension roller	Φ127mm
10	Down Belt Holder Roller	Φ130mm

Note: All the surfaces of the rollers are grinded and then chromed plated.
Spec of Motor:

Main Drive Motor: 22kw Frequency
:22KW             
Nominal voltage: 380V 50Hz Continuous (S1) working Type.
380V        50Hz     (S1)


Structure and Features:
1. Overcome the phenomenon of collapse the board when crop, smooth cutting, and the quality is improved

2. Cutter and line pressing adjustment convenient, error is ±0.5 mm,

3. 4 blades 6 lines type, blade is made of tungsten alloy steel, life is more than 30,000 m

Technical parameter:

1. Max. width:1600mm              :1600mm        
2. Specification: 4 knives 6 lines    :4,6
3. Min. Cut width:135mm           :135mm     
4. Max cut width:1650mm          :1650mm
Motor:

1. Knife motor:0.4KW
:0.4KW               
2. Knife driver motor:5.5KW
:5.5KW   


Technical parameter:

Width	1600mm 1600mm
Cutting length	500-9999mm 500-9999mm
Order keeping	999orders 999
Cutting precision	±1mm ±1mm
Power	11kw 11kw
Knive roller diameter	190mm 190mm
Max.design speed	80m/min 80m/min

Structure and Features:
-Special duplex structure type, high quality wallboard and seat, reliable and slinky.

-With watch-window on two sides wallboard, easy for see in manufacturing and maintenance.

-Driving part adopts  hermetic lubricate, make sure high precision, high stability.

-Adopts high precision and rigidity lapping gear, suit for high speed, oil felt lubrication prolong work-life. Ensure cutting blade accuracy meshing, carton sheets without raw edges
-High precision cutting shaft and cutting seat, reliable and slinky.

-Special structure design in changing blade, easy and fast to change blade.

-Driving part adopts AC servo drive, drive system made in Germany, high quality and swift.

-Use in frequency electric system, save electric and could overcome power unstable.

-The system had automatic check function, and could prevent equipment mangled by operate out of the rules or cursoriness operation.
,-Computer could automatic adjust cutting acceleration according paperboard size and manufacture speed, automatic follow paperboard's speed, ensure in-phase.

- Computer could storage 999 different cutting orders, and could in order or priority choose cutting order.

-Equip with touch screen display and PLC control system.


Structure & Features:

1. Weld by 14 # channel steel, electric to adjust the size of the board, pneumatic to control the the output on transverse direction, output speed can be adjusted electrically.

2. Corrugated sheet can be controlled output by foot switch when the mount or height of stacking corrugated sheet reaching the needs.
.
3. Longitudinal joint paper adopt wide conveyor belt conveyor.
.
Common Spec:

1,Max length of stacking:3000mm   :3000mm                      
2,Max height of stacking: 200mm      :200mm  
Spec of Motor:

1. Main feeding frequency variable motor: 3KW  Frequency conversion motor
:3KW           
2. Transverse direction motor: 1.5KW    Three-phase asynchronous motor
:1.5KW     
3.Traveling motor: 1.5KW      Three-phase asynchronous motor  
:1.5KW     


Supply the glue for the single facers and double glue machine which use glue water
2. The glue in the glue storage tank are transported by the glue pump to the device.