Corrguated Box Production Line

• Customization: Available
• After-sales Service: Privide The Video
• Warranty: 1 Year
• Model NO.: Canghai-CH1224
• Automatic Grade: Automatic
• Application: Drinks, Dairy Products, Tea, Vegetable, Fruit
• Type: Carton Making Machine
• Forming Species: Carton Making Machine
• Forming Function: Printing Slotting and Gluing Machine
• Driven Type: Electric
• Material Type: Metal
• Packaging: Cartons
• Packaging Material: Film
• Transport Package: Carton Making
• Specification: 5000*2000*3000mm
• Trademark: Canghai
• Origin: Hebei
• HS Code: 84414000
• Production Capacity: 50 Piece / Year

Product Description

ZYKM-1630 High speed printing slotting and die-cutter folder and gluing machine


Parameter :

Model:	ZYKM-1630
Working speed:	160 pieces/min
Max feeding size	1600*3000mm
Min feeding size	400*750mm
Skip feeding	2000*3000mm
Max printing size	1600*2900mm
Standard plate thickness	7.2mm
High precision	±0.6mm
In the paper thickness	3-12mm

The machine features      : 
1. The machine electrical appliances and COMPUTER PLC software are adopted Japan panasonic and other well-known brands, stable and reliable quality.
2. Main bearings are selected from Japanese NSK, Humann and other high-quality brands.
3. Gear and other transmission parts are made of alloy steel by precision grinding, through heat treatment process to improve the strength, hardness, plasticity, impact strength and fatigue strength of gear, to ensure the quality of gear according to vickers hardness standard.
4. The transmission gear is made of alloy steel and molded by grinding process. The helical tooth is selected to enhance the tooth width and contact area of the gear.
5. The oil supply system of each unit adopts spray gear oil supply and manual centralized oil supply dual system. (To minimize mechanical wear)
6. The gear oil tank of each unit is connected with an oil leveler, so that the oil storage amount of the oil tank of each mechanical group is kept the same, and can be observed as a whole through the display table.
7. Vacuum adsorption front feeding system, equipped with double paper shaft (the lower axis is embossing process, increase friction, the upper axis is scraping process, grid space design, improve the compression resistance of cardboard) to ensure feeding accuracy, reduce error. All axes used are treated with dynamic balance. With separate sheet feeding function, increase the range of receiving orders.
8. The phase of the whole machine, plate roll shift and imprint gap are adjusted by electric (reduce debugging time, improve work efficiency)
9. Integrated air duct exhaust system, reduce dust and impurities around the machine, improve the printing quality.
10. Semi-open electronically controlled pneumatic ink scraper, even ink scraping, improve printing quality.
11. Upper air suction and dust removal system to clean cardboard impurities.
12. Wall 65mm thick, aging treatment, tempering to eliminate metal internal stress, so that long time use without deformation.
13. The working gap of the whole machine is adjusted quickly without wrench, and the adjustment is fast and convenient, and with disc type observation table.
14. The main machine adopts frequency conversion control, with automatic protection function (stop work in emergency), start and run more safe, stable, energy saving.
15. Pneumatic plate lifting device (manual and pneumatic switch can be independently switched), prevent ink drying when stopping.


Introduction of Computer Control Operation Department:
1, memory zero: the machine in the process of work, if you need to open the machine for erasing version or a small amount of version change, after the machine closed can be restored to the original position.
2, controllable roller lifting function: when a group of temporary do not need to print, controllable made of the group of roller does not need to drop, so do not need to clean the roller.
3, automatic paper leveling function: set paper leveling time, paper leveling interval time, make the operation more flexible.
4. The main motor screen shows the speed, paper feeding, paper leveling, sheet separation, etc.
5, display, display order set number, actual production number, quota automatically stop after completion of the paper, roller automatically from the printing plate.








A the feeding :

1. Electric control machine clutch, external alarm bell, continuous ring during the process to ensure the safety of operators.
2. The left and right baffles, rear baffles and front baffles (left and right adjustment) adopt computer numerical control adjustment and electric auxiliary adjustment to realize automatic operation of one screen and multiple controls.
3. Dust removal brush with upper air suction dust removal system, can remove a large number of cardboard printing surface impurities, improve the printing quality.
4. Main motor adopts frequency conversion control, stable start-up and operation, high efficiency and energy saving.
5. Infrared adjustable photoelectric counter (full trans reflective arc type), can preset the number of order processing.
6. Online total lock function. (After each group is online, the switchboard lock coordinates with the positioning eye to prevent improper operation from damaging the mechanical mechanism. After the total lock is opened, the machine can run. When it is not opened, a normal signal is sent to limit the operation of the machine.)
7. Pneumatic alignment function, accurate transverse positioning of cardboard, improve the accuracy of paper feeding.
8. High quality color touch screen, control: printing part, slotting part, die-cutting part zero; Production speed 0-160 pieces/min (mechanical speed limit is up to 160 pieces/min) cruise. Production count and other mechanical prompt function.
9. Choose high-precision leading edge feeding system to improve the conveying precision and reduce the error.

B.printing unit

( doctor)

          (rubber roller)
1. All shafts and rollers are made of high quality steel, computer dynamic balance correction, eliminating centrifugal force, grinding and hard chrome plating. Ensure board printing accuracy.
2. Each group of printing department adopts vacuum adsorption system to transport cardboard to improve the conveying accuracy and ensure the printing effect. It is equipped with variable frequency adjustable air suction motor and pneumatic box valve, which can adjust the air volume and air suction width electrically when the cardboard is shrunk, high efficiency and energy saving.
3. The upper and lower adjustment mechanism of the vacuum adsorption system adopts electric adjustment, and real-time feedback to the touch screen control of the printing department through the detection switch, electronic control system, fast and accurate.
4. Printing department adopts double ink supply system. The first four groups of roller with scraper, using semi-closed scraper structure, to ensure uniform scraping ink, improve the printing effect, effectively solve the printing paste plate and other problems. After the group of roller with rubber roller, mostly used for glazing and other operations (can be used for printing). (Wire number can be changed according to customer requirements).
5. The ink supply system is equipped with high-quality diaphragm pump, steering valve, etc. Ensure the efficiency of ink supply system and prolong the service life.
6. Emergency stop switch to ensure the safety of the operator.
7. Disc pneumatic brake (printing group), effective fast brake, prevent accident processing not timely.
Permanent magnet ink suction head, external filter screen, prevent ink impurities into the ink supply system resulting in severe wear of the ink scraper blade.
9. Integrated air duct transmission system (each group of machinery is equipped with integrated air duct to prevent dust and dust blown by wind and ensure printing quality)
10. The printing phase adopts planetary gear structure, PLC touch control screen, electric digital 360° adjustment (can be adjusted when stopping or starting).
11. Plate roller transverse mechanism adopts electric adjustment, touch screen digital real-time display.
12. The printing stick is designed to save the cost of plate making.
13. Phase pedal switch, convenient operation of hanging plate phase rotation, improve work efficiency.
14. Fast wrench free adjustment is adopted for fixed ink gap and even ink gap.
Erasers memory reset function, computer memory printing position, automatic reset after erasers.
16. Pneumatic plate lifting device, when the host stops, the roller pneumatic separation, automatic ink leveling, prevent ink drying.

C.Slotter unit


1. The size, height and phase of all cartons are completed by computer, which can be adjusted after input instructions. Man-machine interface, time-saving and labor-saving, improve work efficiency, large quantities of order size can be stored, through PLC overall control of each unit operation, display the operation of each part. (Chinese and English can also be switched)
2. The overall use of compound biaxial structure, large diameter line pressing wheel, so that the carton line pressing molding effect is better, effectively solve the problem of false line pressing, line bursting and so on.
3. Emergency stop switch to prevent operation error.
4. Inching of the unit to remove waste paper board and improve work progress.
Electromagnetic brake, faster, more agile.
6. Slotting knife holder, line pressing wheel, trimming knife horizontal moving mechanism adopt precision T-shaped lead screw, high movement accuracy, small wear, so that the upper knife, the lower knife fit positioning more accurate, effectively prolong the service life of the tool.
7. Adjustable corner cutter design, three layers, five layers of cardboard can be cut.
8. The slotting cutter is made of high quality alloy steel after heat treatment, with good hardness and self-will, and longer service life.
9.PLC control system auxiliary electric slotting size adjustment, make slotting position more accurate.
10. Replaceable slotting knife, faster maintenance step.
Alloy steel material after heat treatment, grinding trimming knife, sharp edge, high precision.
12. The horizontal moving position of wire pressing wheel, paper guide wheel and slotting knife holder is controlled synchronously by independent electric buttons.
D.die-cutting machine

1. The phase and lateral movement of plate roller are controlled by electric digital.
2. Pedal switch control phase adjustment, easy to clean.
3. Die cutting roll
1) Die cutting roller adopts high quality steel after precision machining, dynamic and static balance test, can complete accurate die cutting;
2) Distance of fastening screw hole of die-cutting roller: 50mm*50mm
4. Die cutting upper roll
1) High quality steel is machined by precision machinery and tested for dynamic balance. The surface is coated with PU coating material imported from Taiwan.
2) Die cutting upper roll differential compensation device controls die cutting upper roll speed.
3) The upper roller of die cutting adopts mechanical transverse swimming device and trimming system to make the covering smooth and improve the die cutting molding degree and the service life of rubber pad.
5. Differential compensation device
The automatic differential compensation function automatically compensates for linear velocity changes due to trimmed anvil seat coverings to ensure die cutting accuracy. If the diameter of the anvil drum is reduced by pruning, its linear velocity will change accordingly. In this case, the differential device installed at the end of the anvil drum can maintain the same linear velocity as the drum drum. In this way, a large number of treated pads of the same size can be made. At the same time, when two edging is completed, it is still required to die cutting quality. The compensation is accomplished by the motor control system.
6. Under the condition of no mold, the stencil roller and youli rubber roller are automatically separated by the eccentric device of the cylinder, which can reduce the no-load load of the machine and prolong the life of Youli rubber and die.
7. Planetary structure phase adjustment, 360 degree operation, stop, positive and negative operation, phase adjustment accuracy up to 0.10mm convenient on the version, version operation.
8. Digital display type phase indication, make the operation more convenient, intuitive and accurate.
9. Mechanical drive superior roller lateral movement device, can make the roller wear evenly distributed can greatly improve the service life of the roller.
10. The machine is equipped with excellent adhesive grinding device, which can be used after repeatedly correcting the rubber roller.
                   


E.Glue department:
1. At any speed can be accurate to mm accuracy, the cold (hot) glue spray in the carton product required sizing position, minimize the cleaning and installation time in the reproduction process, reduce waste.
2. Using today's advanced 32-bit processor and optimized software algorithm, to achieve the speed from 0 to 600 m/min on the paste box.
3. Spraying point or line can be selected to achieve small amount of glue and strong bonding strength.
4. Equipped with 8inch touch screen user-friendly graphical interface, so that the operator is easy to understand, simple and convenient.
5. High precision electronic control system ensures stable and reliable output rubber pressure.
6. Glue spraying system and folding belt speed synchronous electronic gluing.
7. Glue length can be adjusted according to the size of cardboard (with photoelectric light detection and control).
8. The position of spray glue can be changed in real time by PLC color touch screen electronically (with manual fine tuning switch) to make the position of spray glue more accurate.
9.PLC color touch screen, real-time control and feedback digital information. Folding beam size, speed and a series of changes, with the manual button panel, greatly improve the work efficiency.
10. Gluing control panel, can realize the whole machine operation, independent drive unit, inching, paper feeding, stop and other fast operation mode.
11. Glue moving mechanism with waste cleaning brush, remove the tongue not timely off the waste paper. Ensure that the glue on the connecting tongue is even.
Two, folding part
1. The front end of paper receiving is pressed forward by the upper and lower conveyor belt.
2. The paper feeding end is loaded by pressure spring type light pressure rubber wheel, and each pressure wheel can be adjusted separately with the gap size of the lower conveyor belt, light pressure rubber wheel can prevent the pressure is too large, to ensure the accuracy of paper feeding.
3. Both sides of the folding beam are equipped with auxiliary folding strips to make the cardboard fold more quickly.
4. Three chrome-plated pressing wheels are installed in the middle of the folding beam to compensate the printing press for false pressing and other functions.
5. High strength bridge wall, with rack type transverse guide mechanism, so that the beam positioning, operation more stable, greatly improved bending resistance.
6. Belt tension and air pressure adjustment, relax belt after stopping, prolong belt life.
7. The left and right folding beam middle part of the whole shaping wheel, improve the folding accuracy, double independent private motor linkage control and adjustment, reduce the folding scissors difference. And the lower beam is equipped with auxiliary folding belt, cardboard folding more smoothly, more quickly.
8. The end of folding beam adopts vacuum adsorption belt to feed paper, which can effectively prevent the scissors difference caused by cardboard slipping.
3. Clap to the output section
1. The main motor as the control power source is installed in the pat-leveling part, and the frequency conversion speed regulating motor is adopted. Through the feedback system, it runs synchronously with the printing machine to ensure the smooth conveying of cardboard.
2. Double row chain drive, with tightening adjustment wheel, greatly improve the instantaneous torque.
3. Integrated shaping and flapping mechanism to make final corrections to the carton after folding and forming. Further reduce the scissors difference.
4. After folding, press the carton with paper press to ensure tight bonding of the adhesive surface.
5.PLC overall control touch screen, can overall control each size data, and printing machine PLC, glue department PLC linkage use. With manual auxiliary control panel, make the operation more convenient.
6. Strong wind pressure device, prevent folding cardboard up, and air volume pneumatic adjustment, to ensure that the molding cartons stack neatly.
7. Falling paper receiving design with double exhaust cylinder paper receiving device, so that the carton falling more stable.
8. Photoelectric switch counting, through feedback, accurate counting stacking output function. Cooperate with the contact switch to display the number of stacking output and accurately display the number of cartons.
9. Multiple servomotors are combined with high-pressure cylinders to drive and connect the separation frame, (referred to as: servo high-speed counting stack system) to make the paper receiving action more rapid and accurate.
10. Pneumatic paper pushing mechanism with servo motor linkage system, will count the carton out neatly.
11. Paper receiving rear baffle can be electrically adjusted according to the length of the carton, and the left and right baffle can be adjusted with the linkage of the beam. And equipped with anti-impact gasket, reduce the impact damage of the carton.
12. The output part is equipped with upper pressure paper wheel to ensure that the output carton is neat, and the height can be adjusted electrically according to the number of cartons set.
13. The output part adopts double motor linkage output to ensure no scattered cartons.
14. The discharge part can be moved horizontally to ensure that the carton always falls into the middle of the machine.
15. The moving mechanism of each part of the machine can be electrically controlled by sending instructions through PLC touch control screen.

4. Control system
1. Panasonic touch screen, fully automatic computer control, high degree of automation, all data can be changed by parameter setting, effectively save the adjustment and order change time.
2. Order memory function, realize fast order conversion within 3-5 minutes.
3. Support zero return function and fine tuning function.
4. "Automatic operation" function makes the operation of the machine simple and convenient.
5. You can switch between Linkage and split when executing linkage commands.