Wj150-2200-5 Type Five Layer Corrugated Roller Cardboard Production Line

• Customization: Available
• Certification: ISO9001
• Application: Commodity, Machinery & Hardware, Textile, Alcohol, Toy, Chemical, Apparel, Gifts & Arts, Dining, Medical, Food
• Model NO.: WJ150-2200
• Driven Type: Electric
• After-Sales Service Provided: Engineers Available to Service Machinery Overseas
• Type: Carton Production Line
• Automatic Grade: Automatic
• Effective Width: 2200mm
• Design Produce Speed: 150m/Min
• Three Layer Work Speed: 100-140m/Min
• Five Layer Work Speed: 90-130m/Min
• The Highest Change Single Speed: 100m/Min
• Longitudinal Separation Accuracy: ±1mm
• Cross-Cutting Precision: ±1mm
• Transport Package: Plastic Film Packaging
• Specification: WJ150-2200
• Trademark: canghai
• Origin: Hebei
• Production Capacity: 50

Product Description

ain technical parameters and requirements in production line
type:WJ150-2200type five layer corrugated paperboard production line:

1	Effective width		2200mm	2		Design produce speed	150m/min
3	Three layer work speed		100-140m/min	4		Five layer work speed	90-130m/min
5	Seven layer work speed		-------------------	6		The highest change single speed	100m/min
7	Longitudinal separation accuracy		±1mm	8		Cross-cutting precision	±1mm
note	Speed the above targets required to achieve:effective width2200mm,Comply with the following standards and ensure the paper's equipment condition 175 ºC heating surface temperature.
	Top  paper index	100g/--180g/  Ring crush index(N.m/g)≥8    (Water containing8-10%)
	Core paper index	80g/--160g/  Ring crush index(N.m/g)≥5.5  (Water containing8-10%)
	In paper index	90g/--160g/    Ring crush index(N.m/g)≥6    (Water containing8-10%)
9	Flute combination
10	Steam requirement	The maximum pressure 16kg/cm^2			Common pressure10-12kg/cm^2			use4000kg/Hr
11	Electricity demand	AC380V 50Hz 3PH			Total power≈250KW			Running Power≈150KW
12	Compressed air	The maximum pressure 9kg/cm^2			Common pressure4-8kg/cm^2			use1m^3/min
13	space	≈Lmin75m*Wmin10m*Hmin5m(The actual drawing to provider to provide audited prevail)

 

Customer-owned section
 

1, steam heating system:proposal with 4000Kg / Hr of a steam boiler    pressure:1.25Mpa    steam pipeline.
 

2, air compressed machine,air pipeline,glue conveying pipe.

3, power supply,wires connected to the operation panel and line pipe.

4, water sources,water pipelines,buckets and so on.

5, Water, electricity, gas flush mounting civil foundation.

6, Test with the base paper,corn starch (potato),Industrial use caustic soda,borax and other material.
 

7, Oil equipment,lubricating oil,hydraulic oil,lubricating grease.

8, installation,commissioning of food, accommodation.And provide installers with the installation.
 

structural feature:
the whole track buried,The main frame of the 14th Channel steel with ¢ 20mm cold drawn welded round,length of track 6000mm.
each paper holder matched two sets paper trolley, and paper on both sides at the same time.pull the roller paper to the right place.
Mainly purchased parts, raw materials and origin:

Name of main parts	Brands or place of origin	material
track and paper car	Tanggang or jigang	NO14channel steel,Q235A,steel strip
bearing	HRB,ZWZ,LYC

structural feature:
1.adopt hood suction structure,matched high pressure powerful fan. Gas supply and electrical control cabinet to focus on the same operation, the operating side full cover closed.
2.High quality resin sand casting,wall thickness 200mm.Adopt independent gear box, Universal joint transmission structure.
3.install the lifting trolley on the conveyor bridge,Need to use the car will tile roll assembly and pressure roller, such as convenient and quick.
4.Glue roller unit structure with the overall relocation,Maintenance can sway the machine at the overall maintenance,improve the working efficiency.
5.The humidity control apparatus equipped with a spray, so flute type to maintain good stability of deformation, avoid dry.
6.Automatic circulation system for glue, two-cylinder pneumatic  gluing device, with good cushioning effect.
7.Glue department using integrated slide structure,Glue roller surface after grinding engraved with 25 lines and pit-style textured hard chrome plating.
8.corrugated roller adopt tungsten carbide dealing,diameter of the main corrugated roller¢ 320mm,Quenched→rough car→bore fine boring→shaft head shrunk-on→welding → tempering to stress→fine cars→coarse grinding→IF quenching→CNC grinding machine grinding→tungsten carbide dealing,hardness of surface is HRC58degrees.
9.Active force variable frequency motor drive, energy efficient, low failure rate.
10.Glue wide electric adjust to changes in the width of the paper used.
11.Amount of glue size with electric adjustment, touch screen display and operation of the encoder transmission coating gap, high accuracy.
12.Power and operating parts with a safety net to ensure the safety of personnel in the operation of machinery.

1. effective width:2200mm             2,operate direction:left or right(Determined in accordance with the customer's facility)

3,design speed:150m/min                     4,range of temperature:160-180ºC
5,air source:0.4-0.9Mpa                  6,steam pressure:0.8-1.3Mpa
7equipment:L_mx3.5*W_mx1.7*H_mx2.2            8,single weight:MAX 7000Kg
Roller diameter parameters:
1,corrugated roller:up¢320mm      down¢316mm           pressure roller:¢324mm  
2 ,glue roller:¢242mm      fixed paste roller: ¢140mm      preheat roller:¢402mm
powered motor parameters:

1. main frequency drive motor:18.5KW    rated voltage:380V    50Hz     Continuous (S1) working standard

2,suction motor:11KW    rated voltage:380V    50Hz     Continuous (S1) working standard
3,glue reducer:100W      rated voltage:380V    50Hz   Continuous (S2) working standard
4,glue gap motor:250W     rated voltage:380V    50Hz     short(S2) working standard
5,glue pump motor:2.2KW        rated voltage:380V    50Hz     Continuous (S1)working standard

Auxiliary equipment:
1,Special pulley crane configuration tile roll maintenance, convenient to use when maintenance tile roll, and fast.
2,Configuring an external guide pulley crane to lengthen the trip, in order to successfully remove the line outside the repair parts.
Mainly purchased parts, raw materials and origin:

Name of main parts	Brands or place of origin	material
wallboard	Production by own	HT250
Transmission box	hebei	QT450
Corrugated roller		Alloy steel corrugated
Rotation joint and Metal Hose	Fujian quanzhou yujie
Main frequency motor	Hebei hengshui yongshun motor factory
Reducer motor	Taiwan chengbang
Bearings	HRB,ZWZ,LYC
Corrugated roller and pressure roller bearing	America Timken
Seat belt bearing	Zhejiang wuhuan
High pressure fans	Shanghai yingfa motor factory
cylinder	Zhejiang sonor CSM
Solenoid valve	Zhejiang sonorCSM
traps	beijing	Inverted bucket type
contacts	France schneider
button	Chint  NP2 series
Air switch	French Schneider
Position Sensor	Japan OMRON
Frequency controller	Taiwan delta
PLC	Taiwan delta
Human Machine Interface	Taiwan WEINVIEW or MCGS
Lose rubber pump	Hebei botou

technical parameters:

1. 1,effective width:2200mm               2,operation direction:left or right(Determined in accordance with customer plant)

3,MAX. working speed:150m/min             4,The maximum stack height:250mm
5,The maximum stack length:3500 mm
Mainly purchased parts, raw materials and origin:

Name of main parts	Brands or place of origin	Material and type
RV reducer	Taiwan Paiqi
Feeding drive	Taiwan delta	Drive
Proximity Switch	Japan OMRON
PLC	Taiwan delta
HMI	Taiwan's Wei Lun or Kunlun-state
The rotary encoder	Wuxi ruipu
Contacts	France Schneider
Material	Tiangang or tanggang	NO12channel iron,NO14channel iron,Square steel and son on
Flat belt conveyor	Shanghai	PVC Conveyor
Pneumatic Components	Zhejiang sonor CSM
Roller shaft	Tiangang seamless Steel Tube

Structural features:
1.provide the starch adhesive to the corrugated single facer ,two glue machine and some other gluing equipment.
2.Horizontal glue machine can meanwhile matched  withmain body glue and carrier glue, and mixing, glue large.
3.Making room storage barrels adhesive solution was to use the glue pump rubber equipment storage barrels, adhesive solution for equipment.
4.Storage barrels, plastic barrels with mixing device, avoid glue solution precipitation agglomerate.
5.System unit with carrier vessel, main tank, storage tank, and send the glue pump, the back glue pump, etc.
6.glue system adopt glue cycle,rest glue go back to the glue square cylinder,Liquid level float automatic control,the back glue a bucket of glue liquid being beaten back with glue equipment storage bucket,cycle for glue,Save the glue solution,prevent the glue solution in the rubber plate pasting and caking precipitation.
7.Work has been completed, the residual gum dividend total pipeline with rubber equipment rubber pumped back rubber room storage barrels, for next time use.
Responsible for technical guidance, teaching adhesive dispensing process.
technical parameters:

1. Horizontal body glue mixer: one      2,Carrier glue mixer:one

3,Storage glue mixer:        one      4,Plastic buckets on double coater:     one
5,Two coating machine back plastic buckets :one  6,Plastic buckets on single machine :two
7,Single machine back plastic buckets: two    8,Lose glue dispensing pumps:  four
glue barrel diameter parameters:
1,Horizontal body glue mixer:1250mm×1000mm×900mm
2,Carrier glue mixer  diameter:  ¢800mm×900mm
3,Diameter plastic bucket on Double Glue:¢800mm×1000mm    Plastic buckets on single machine:¢800mm×1000mm
4,Storage tank diameter:      ¢1200mm×1200mm
Power motors and electrical parameters:
1,Horizontal body glue mixer:      3KW                        380V    50Hz
2,Carrier glue mixer:        2.2KW(Ordinary three-phase)              380V    50Hz
3,output plastic pump motor :          2.2KW(Ordinary three-phase)            380V    50Hz
4,Storage Tank Motor        1.5KW(Ordinary three-phase)            380V    50Hz
Mainly purchased parts, raw materials and origin:

Name of main parts	Brands or place of origin	Material and type
motor	Hebei hengshui yongshun
Lose glue dispensing pumps	Hebei botou
Skeleton profiles	tanggang