Wj100-1800 5ply Corrugated Production Line

• Certification: ISO9001
• Application: Commodity, Machinery & Hardware, Textile, Alcohol, Toy, Chemical, Apparel, Gifts & Arts, Dining, Medical, Food
• Driven Type: Electric
• After-Sales Service Provided: Engineers Available to Service Machinery Overseas
• Type: Carton Production Line
• Automatic Grade: Automatic
• Model NO.: WJ100-1800
• Design Speed: 100m/Min
• Economic Speed: 80m/Min
• Working Width: 1800mm
• Production Line Length: About 70m
• Flute Profiles: a, B, or According to Client`S Requirements
• Steam Requirements: Steam Quantity: 2000kg/Hr
• Electricity: 380V 50Hz
• The Whole Power: 180kw
• Transport Package: Plastic Film Packaging
• Specification: WJ100-1800
• Trademark: canghai
• Origin: Hebei
• Production Capacity: 50

Product Description

Main Technical Parameter of Production Line
Item:WJ100-1800 5-layer Corrugated Cardboard Production Line
1,Design speed:100m/min
2,Economic speed:80m/min
3,Working width:1800mm
4,production line length: about 70m (exact length according to the ground drawing)
Note: The roll paper which is used to test the production speed should meet following requirements:
*Grade: Min. B  *  Moisture content:11% ± 1%*Face paper:  90~120g/ m²  *  Liner paper:110~120g/ m² *Corrugated paper: 105~180g/ m²
5,Flute profiles: A, B, or according to client`s requirements
6,Steam requirements:
Steam quantity: 2000Kg/Hr   Max. pressure: 1.13Mpa
Normal pressure: 0.98-1.12MPa
7,Electricity: 380V  50Hz      three-phase, or four phase
8,the whole power:180KW   machine prime power :120KW (working power)
9,Shop area that machinery requires: About 70m×8.2m×4.5m(length x width x height)
10,Equipment Direction:Left or Right transmission will be according to client`s requirements.
Note: Customer`s self -provided parts
Steam heating system: one set of boiler of 4000Kg/Hr, pressure 0.98-1.13MPa
Steam pipelines above valves and steam back, water drainage pipelines
2,Compressed air pipelines, glue pipelines3,Power, electrical wire to operation box 
4,Water pipelines, water barrel
5,Water, electricity, steam ground foundation
6,Raw material ( paper roll, corn starch, caustic soda, sodium borax) to test machinery
7,Engine oil, lubricating oil, hydraulic oil, lubricating and high-resisting lubricating
8,Installation and commissioning persons accommodation, and person arrangement


Technical specification:
Control type: whole hydraulic type
Working width: Max1800mm
Diameter of paper reel: max ¢1500mm, Min ¢350mm
Single side max loading: 3000kg
Mill roll stand main shaft diameter: ¢215mm
Pneumatic work pressure: 0.6~0.9MPa
Total power: 4.0kw
Working power: 380V, 50Hz    
Whole machine dimension: 3600×1550×1680(L×W×H)(when shift swing)
Hydraulic part:
Working pressure: 12~16 MPa
Hydraulic working area(swing): ¢100mm×460mm
Hydraulic diameter(clamp): ¢63mm×720mm
Hydraulic station power: 4.0kw, continue work
Hydraulic station : 220V, 50Hz
Structure characteristic:
Symmetrical structure ,may clamp two scroll at the same time, may load or unload scroll without stop the production.
Hydraulic control. Lifting and lowering, open-close and right-right adjustments of arms are operated by hydraulic system
Pneumatic control of the web tension
Taper center is designed
Main bought-in parts, raw materials and origin:
1. Main shaft of mill roll stand: Qualified thick seamless steel pipes, origin: Chengdu
2. Wall plate two sides : steel 20#                            origin: Hebei
3. Clamp arms:   HT250 casting,                      origin: Hebei
4. Main beam connecting channel steel:  280mm      origin: Angang                     
5. Bearing: from Ha, Wa, Luo
6. Electric system: Chint China.
7. Pneumatic parts: Airtac and Zaozhuang,   Origin: Taiwan and Shandong
8. Hydraulic parts: Beiye group(Huade)     Origin: Taiwan and Shandong

Technical specification:
applicable to corrugated line width:1800mm
Dimensions: 6000mm×400mm×300mm(length x width x height)
3. Working Power: 380V 50Hz
Structure characteristic:
1. Moving paper roll, light and flexible
2. Rail way is on the ground, main structure is welded with 16# steel, firm and durable
3.Upper steel plate will be welded when it is assembled
4. Each set of mill roll stand consists of two sets of railing for reels
Main bought-in parts, raw materials and origin:
Railing and trucks material: Tang steel  ,Jinan steel section
Bearing: from Ha, Wa, Luo

Technical specification:
1.Working width:1800mm
2.Pre-heater drum diameter: 600 mm  3. Pre-heating scope: 60-270 degree
4.Steam temperature:150~200ºC     5.Steam consumption: 0.25t/h
6.Steam pressure: 0.8~1.3MPa
7. Working power: 380V, 50Hz       8. Total power: 0.55kw
Dimension: 3200mm*800mm*800mm(L*W*H)
Structure characteristic:
Each roller surface is well whetted and chrome plated, sooth and durable.
Manual adjust the dimension of pre-heater, the range of adjustment: 60-220 °
The pre-heating roller is made according to national container safety standard
Pre-heating roller and guiding paper roller are electrically galvanized
Main bought-in parts, raw materials and origin:
Wall plate two sides:HT200 casting               Origin :Hebei
 Transmitting paper roller:  steel 20#                Origin: Bao Steel
Pre-heating roller: 20G steel,wall thickness 20mm      Origin: Jinan Steel
 Main bearing from Ha, Wa, Luo,
the bearing with seat is from Deyuan, Fujian
Metal soft tube: Lu Guan Qiu  (largest manufacturer in China)
Adjustment engine: speed reducing ratio:1:100  made in China       short time
Electric appliance: Chint, China

Technical specification:
Working width: max 1800mm, min: 900mm
Design max speed: 150m/min
Working pressure: 0.6-0.9Mpa          Steam work pressure: 0.9-1.3Mpa
Steam consumption: 0.5-0.8t/h         Temperature requirements: 160-200ºC
Machine power: 26.2kw
Working power: 380V, 50Hz
Dimension: 3200mm*1900mm*1800mm
Structure characteristic:
1.Cardboard transmitting method adopts wind absorption, and keep flute profiles stable under the running condition of high speed.
2. The wind machine absorbs corrugated paper to corrugated rollers through vacuum box and form corrugated profile.
3. The width of wind groove of lower roller is not exceeding 2mm,and will less fringe marks of single corrugated paperboard.
4.Transmission part adopt gimbal transmission, away from vibration source, and make the transmission more steady and reliable, and easy to maintain.
5. The speed reducing box is oil-lubricating, close gear transmission, and will reduce machine vibration.
6. Upper corrugated roller surface are treated by special mesh snicked and chrome plated.
7.Upper-lower corrugated roller are made of high quality 48CrMo alloy steel, and after heat-treatment, the rigidity is HRC 55-62, the surface are grinded and plated chrome.
8.Flute profiles: A flute heigh:4.7mm   B  flute heigh : 2.65mm    E  flute heigh1.5mm
(the flute profiles can be made according to client's requirements)
Main part technical:
1.Upper corrugated roller: ¢278mm  lower corrugated roller: ¢280mm   Origin: Beijing
2.Pressure roller: ¢292mm, #45seamless steel pipe with quenching treatment
3. Applicator glue roller: ¢240mm 45# seamless steel pipe, from Chengdu
surface are treated by special mesh netting and chrome plated
4.Doctor glue roller: ¢120mm, 20# seamless steel pipe, from Chengdu
5.Pre-heating roller : ¢265mm 20G steel from Jinan Steel    Wall thickness:20mm
Main bought-in parts, raw materials and origin:
1.. Wall plate two sides and seat materials: HT250   Origin : Hebei
2.. The seat materials of transmitting unit: welded with channel steel
3. Rotary joints, metal soft tube: Lu Guan Qiu
4. Common bearing:  Wa, Ha, Luo, bearing with seat: Deyuan, Fujian (Chinese best product)
5. Motor:  Main motor:  15KW      1set  continuous working
Wind absorption machine:  11KW 1 set continuous working
6. Electrical  appliances: Chint, China
r. Pneumatic parts: Airtac, Taiwan

Technical specification:
Working width: 1800mm
Designed speed: 100m/min  
Dimension : 37200mm×4530mm×3800mm
Guiding paper roll diameter:  front upper ¢135mm  back upper ¢135mm
Low-speed transportation roll diameter:   driving roll ¢135mm        tail roll ¢135mm       tension roll ¢85mm       hanging roll: ¢100mm        absorptive paper guide roll: ¢100mm
Work power : 380V, 50Hz
Total machine power : 14.2kw
 Structure characteristic:
1 .Exactly transmitting single facer corrugated cardboard to strain-tighten set or wind absorption set through transmitting belt, for next process use.
2. Adopting wind absorption strain-tighten set, 3 KW high-voltage centrifugal fan vacuum adsorption strain set, electrical correct deflection, to make sure cardboard stick tightly and level off.
3. Electric control install two groups of operation plate, upper and lower bridge can be adjusted arbitrarily.
4. On paper-receiving unit, adopt independent conversion driver, transmit the single corrugated cardboard across the bridge and keep enough cardboard quantity on bridge to meet the changing production speed, pre-heated by multi pre-heater, and stick  through gluing machine and double facer.
5. Equipped upward paper carrier, and two groups of transmitting belt conveyors, the transmitting speed is slowly, so as to form wave-like stacking, and to store corrugated cardboard.
Main bought-in parts, raw materials and origin:
1. Channel steel of main bridge: 20# steel    Origin: Angang Steel group
2. Paper-receiving unit transmitting belt: Nylon industry belt
3. Paper storage unit transmitting belt: Parallel transmitting belt
4.Guiding paper engine (conversion control):    3.0kw     2 sets        continuous work       Origin Wuxi, China
5.Absorptivity tension motor:  2.2kw     2 sets    continuous work       Origin :Wuxi, China
6. Paper width adjustment engine: 0.55 kw   4 sets   short time work     Origin: Hengshui, China
7 .Bearings: Common bearing:  Wa, Ha, Luo, bearing with seat: Deyuan, Fujian (Chinese best product)
8 Electric appliances: Chint, China


Technical specification:
Working width:1800mm
Pre-heater roll diameter: ¢600mm
Electrical wrapped angle scope: 60-220 degree
Steam temperature : 150~200ºC   steam consumption : 0.35~0.45t/h
Steam pressure : 0.8~1.3MPa   Whole machine power: 1.65kw
Working power :380V ,50Hz
Dimension : 3200mm×800mm×2400mm(L×W×H)
Structure characteristic:
1. Each roller surface is well whetted and chrome plated, sooth and durable.
2. Electrical adjust the dimension of pre-heater, the range of adjustment: 60-220 °
3. The pre-heating roller is made according to national container safety standard
4. Pre-heating roller and guiding paper roller are electrically galvanized
Main bought-in parts, raw materials and origin:
Wall plate two sides:HT250 casting               Origin :Hebei
Transmitting paper roller:  steel 20#                Origin: Bao Steel
Pre-heating roller: 20G steel,wall thickness 20mm      Origin: Jinan Steel
Main bearing from Ha, Wa, Luo,   the bearing with seat is from Deyuan, Fujian
Metal soft tube: Lu Guan Qiu (largest manufacturer in China)
Water valves: made in Beijing
Adjustment engine: speed reducing ratio:1:100  made in Zhenjiang   short time
Electric appliance: Chint, China


A .Parameter:
Working width: 1800mm
work speed: 100m/min
Steam temperature pressure: 150~200ºC Steam working pressure:0.8~1.3MPa
Steam consumption:0.1~0.15Mpa, Compress air: 0.6~0.9MPa
Total machine power: 4.6kw
Power: 380V, 50Hz   
Whole machine dimension(L×W×H):3500mm×1280mm×2100mm
Pressing paper type: Pressing roller type
Heating roller diameter: 325mm, thickness: 20mm, surface experienced grinding and chrome plating treatment.        
Leading paper roller diameter: 120mm, thickness: 15mm. surface experienced grinding and chrome plating treatment.        
Pasting roller diameter: 280mm, thickness: 30mm, surface experienced grinding and chrome plating treatment.        
Doctor roller diameter: 100mm, thickness: 15mm, surface experienced grinding and chrome plating treatment.
B . products characteristics :
*Independent engine transmitting, conversion control
* Applicator roller surface are treated by mesh snicked and chrome plated.
Doctor roller and presser roller are well whetted and plated chrome.
* Pressure paper unit of pressure roller is pneumatic, flexible and convenient to operate
* Auto-circulating supply glue, so as to prevent the glue deposited.
* Adopting pre-heating set, so as to avoid glue burnt.
* All raw materials of pre-heating roller, applicator roller, dividing glue roller is from Chengdu seamless steel pipe factory.
C .Raw materials and bought-in parts :
a. Wall plate two sides: steel 45#               Origin: Hebei
b. Bearings: from Ha, Wa, Luo(Chinese famous brand)
c. Electrical appliances: Chint, China.
d. Pneumatic parts: Airtac Origin Taiwan

Technical specification:
working  width: 1800mm
Max speed: 100m/min
Temperature requirements: 160~200ºC, Steam pressure: 0.8~1.3MPa
Steam consumption:1.2~1.8t/h, pneumatic pressure: 0.6~0.9MPa
Heating plants section length: 8200mm(600mm×14), cooling section length: 5000mm
Total power:50.5kw
Electric power: 380V, 50Hz     
Dimension: 13320mm×2300mm×1950mm(L×W×H)
Heating section:
1  Heating plants dimension:1900mm×600mm×135mm. (L×W×H)
2  Heating plants raw materials: 20G steel made in Jinan steel group, China
3. Machining techniques: surface carefully grinding
4.Joint method: Single plate cross type
5. Temperature control type: many groups section control
6. Pressing type: adopts dense pressing roller type
7.Pressing roller diameter: ¢60mm, 45#solid steel, made in Beijing Steel group
8.Holding paper diameter: ¢60mm, 45#solid steel, made in Beijing Steel group
Driving part, Transportation part:
1.Main drive roller: upper diameter ¢636mm, lower diameter ¢636mm
2.Big front belt idle roller diameter: ¢320mm, raw materials:20#steel, made in Chengdu, China
3.Big-small belt correct error roller diameter: ¢145mm, raw materials:20#steel, made in Chengdu, China
4.Front-back belt roller diameter: ¢120mm, raw materials:20#steel, made in Chengdu, China
5.Manual tension roller diameter: ¢120mm, raw materials:20#steel, made in Chengdu, China
6.Hydraulic tension roller diameter: ¢145mm, raw materials:20#steel, made in Chengdu, China
7. Driving part main motor: adjustable speed motor 45kw
Structure characteristic:
1. Whole body is high strength channel steel, stable, beautiful, suitable for high speed machinery running.
2. Heating plate is made according to national container safety standard, of 600mm steel. Inside, S type construction will raise the steam usage efficiency. More welded rods will keep heating plate unchanged in shape.
3. Heating section is tense pressure roller structure, cardboard sticks firmly and levels off.
4. Steam pipes enter mouth, drainage mouth is S type, heating plate temperature is balanced and evenly.
5. Heating plates temperature is different in different section, suitable to different machinery speed.
6. Heating section pressure roller is hydraulic lifting whole body, stable, safety and reliable.
7. The upper canvas strap is equipped electrical or manual deflection adjusting set, one pneumatic strain set, one manual strain set. The lower canvas is equipped strain and left-right adjustment set.
8. Drive unit adopts wearable, mesh rubber of big diameter, less belt skip, and raise stability when machinery running
9. Independent speed reducing box, less noise, roller diameter¢745mm adopts seal oil lubricating gears.
Main bought-in parts, raw materials and origin:
Heating section main beam:280# channel steel        Origin: Angang Steel group
Cooling section main beam:250# channel steel         Origin: Angang Steel group
Cotton belt:  Origin: Fuli Shengyang
Driving unit wall plates two sides: 20#steel     Origin: Hebei
Rotary joints, metal steam soft pipe: Yuquan,Quanzhou
Bearings: Ha, Wa, Luo, the bearing with seat is from Deyuan, Fuajin
Electric appliances: Chint, China.

Technical specification:
Design speed:100m/min
Max. slitting width:1800mm  Min. slitting width:125mm      
5 blades 8 scores    the whole machine can move left-right ±90mm
Whole machine dimension:3650×1450×2380
Total power:7.75kw
Electricity:380V   50Hz     
Working pressure:0.6~0.9 Mpa
Comparative moisture:20%~90%     *Temperature required:5~50ºC
Structure characteristic:
Conversion adjustment speed can automatically follow production speed, and keep in-phase
In the process of production, auto- grinding edge system can be still working while machine stops, and can set the interval meter and the grinding time at any time according to the material and condition of hem.
1mm high quality blade slits cardboard in high speed, slitting line is smooth, beautiful, unchanged shape, and good for printing
Main bought-in parts, raw materials and origin:
Mail wall plate two sides: Q235A
Slitting motor(frequency control): 4kw    1 set   continuous work
Scorer motor:             3kw    1 set   continuous work
Horizontal movement motor:  0.75kw  1 set     continuous work
Blade: Diameter 200mm           Materials: rigid alloy steel      
Bears are from Wa, Ha, Luo cities
Electric appliances:  Chint, China
Pneumatic cylinder, pneumatic parts: Tianyuan,  Airtac, Origin: Shandong, Taiwan

Technical specification:
1. Work width: 1800mm
2. Max machine speed: 100m/min
3. Cutting length: 500mm-9999mm
4. Cardboard:  original paper: <360g/     liner paper<200g/
thickness3-14mm      moisture content <10%
min. width           warping1000mm <30mm
5.Comparative moisture:20%~90%     *Temperature required:5~50ºC
6.Working pressure:0.6~0.9 Mpa
7.Cutting cardboard blade shaft diameter:upper¢ 188 mm       low¢ 188 mm
8.Guiding cardboard shaft diameter:
     front upper ¢165mm(sun wheel)         front lower¢135mm                 
 Back upper   ¢165mm(sun wheel)   back lower      ¢135mm
9. Electricity :voltage 380V   frequency 50Hz   current 80A
10. Total power:26.44kw
11. Whole machine dimension:3000×1600×1500
Structure characteristic:
1. Special structure design, high tensile strength wall plate and seat, there are watching window on wall plate two sides, convenient and easy to maintain.
2. Transmitting system adopts oil pump auto-cycling lubricating, make sure transmitting precision.
3.Adopting high precision, high rigidity whetted gears, bearing high running and durable, make sure blade-edge joggle exactly, cardboard is level off and clean
4. high precision shaft, blade carrier design, cutting stably when machine high speed running
 5. Special changing blade structure, quickly and easily changing blade
6. The system is made according to C.E. standard, and has been strictly tested by industry computer. The quality, life, and stability can be guaranteed.
 7. Driving unit adopts A.C. Servo drive, quickly and exactly acts.
8. Special electricity structure design, more saving electricity, can avoid the problems of not stable electricity.
9. Adopts special power bring and storage type design, save electric and could overcome electric voltage not steady environment.
10. System has self test function, can prevent machine loss because of abnormal usage and false operation
11. Computer automatically adjusts cutting speed according to cardboard specifications and production speed, automatically follow cardboard running speed, assure in -phase.
12. Computer reserves 999 groups of order, and auto-complete based on the program and preferential condition, the screen display various production message.
13.Cutting length: 500~9999mm,cutting precision :±1mm.
14.Rotary blade is made in Tainwan
15.Shaft bearings are from NSK, Japan, suitable for machine high speed running, durable.
Main bought-in parts, raw materials and origin:
Wall plates two sides and seat: HT250 casting         Origin: Hebei, China
Upper lower shaft: 45# steel
Balde:W18crv5Co5(high speed tool steel)
Gear: 40Cr       whetted, quenched and tempered
Main drive engine(a.c. servo)power:  22kw     1set       Origin: China
Transmitting cardboard engine power:3.7kw    1set  Origin: Hengshui
Oil pump engine power: 0.37kw   2set        Origin: Zhejiang
Computer  control system, Computer system made in Taiwan.
Bearing:    (common) Wa, Ha, Luo   
 (bearing with seat) Deyuan, Fujian
Electric appliances: Chint, China               
Pneumatic parts: Airtac Taiwan, Tianyuan Shandong
 
Technical specification:
Horizontal agitator:  Main pot: 950L, 1set
Carrier pot: 350L, 1set
Glue storage room:      1000L, 1set
Single facer storage pot:  350L, 2sets
Single facer back glue pot:  350L, 2sets
Secondary gluing machine storage pot: 350L, 1set
Secondary gluing machine back glue pot: 350L, 1set
Working power: 380V, 50Hz, 25A
Total power: 11.45kw
Structure characteristic:
1. Providing starch adhesive for single facer and gluing machine, etc.
2. Horizontal glue making machine can produce main body glue and carrying body glue, and mix and stir, the glue making quantity is large.
3 .In glue making shop, glue inside store barrel will be sent to store barrel of every using glue machine, and supply their glue.
4.Store barrel, supply glue barrel have stir device, to avoid glue deposit.
5. The glue making system are including carrying body barrel, main body barrel, store barrel, and glue supplying pump, and back- glue pump, etc.
6.The glue making system adopts auto-cycling supply glue, extra glue will follow back back-glue barrel. The glue level will be auto-controlled, the glue inside back-glue barrel will be sent back to store barrel of using glue machine, cyclically supply glue, to save glue and prevent glue burnt and deposited.
7.After work finished, the extra glue of each using glue machine will be drawn to store barrel of glue shop by pump, for next time usage.
8. Responsible technical guide and advising adhesive agent formulation
Raw materials and bought-in parts
Horizontal agitator:main body pot motor   5.0kw  1set  continuous work  
from  Wuxi
Carrying body pot motor:  1.5kw 1set continuous work  from Wuxi
Glue making shop store pot motor : 0.75kw   2set  continuous work  from Wuxi
Single facer back-glue pot motor: 1.5kw   1set continuous work from Wuxi
Gluing-back gluing pot motor: 1.5kw 1set  not continuous work  from Wuxi
Glue transporting pump motor:  2.2kw  2set   not continuous work  from Hengshui
Glue making shop and barrels, pipes, etc should be provided by client, the pipe diameter is 2zinc galvanized
Bearing: China famous brand
Ball valves, tee, elbow, moving connects, in-side and outside joints are of high qualified products in China
Electric appliances: Chint, China