Basic Info.
Application
Commodity, Machinery & Hardware, Textile, Alcohol, Toy, Chemical, Apparel, Gifts & Arts, Dining, Medical, Food
After-Sales Service Provided
Engineers Available to Service Machinery Overseas
Type
Carton Production Line
Automatic Grade
Automatic
Production Line Length
About 70m
Flute Profiles
a, B, or According to Client`S Requirements
Steam Requirements
Steam Quantity: 2000kg/Hr
Transport Package
Plastic Film Packaging
Product Description
Main Technical Parameter of Production LineItem:WJ100-1800 5-layer Corrugated Cardboard Production Line1,Design speed:100m/min2,Economic speed:80m/min3,Working width:1800mm 4,production line length: about 70m (exact length according to the ground drawing)Note: The roll paper which is used to test the production speed should meet following requirements:*Grade: Min. B * Moisture content:11% ± 1%*Face paper: 90~120g/ m2 * Liner paper:110~120g/ m2 *Corrugated paper: 105~180g/ m25,Flute profiles: A, B, or according to client`s requirements6,Steam requirements: Steam quantity: 2000Kg/Hr Max. pressure: 1.13MpaNormal pressure: 0.98-1.12MPa7,Electricity: 380V 50Hz three-phase, or four phase 8,the whole power:180KW machine prime power :120KW (working power)9,Shop area that machinery requires: About 70m×8.2m×4.5m(length x width x height)10,Equipment Direction:Left or Right transmission will be according to client`s requirements.Note: Customer`s self -provided parts Steam heating system: one set of boiler of 4000Kg/Hr, pressure 0.98-1.13MPaSteam pipelines above valves and steam back, water drainage pipelines2,Compressed air pipelines, glue pipelines3,Power, electrical wire to operation box 4,Water pipelines, water barrel5,Water, electricity, steam ground foundation 6,Raw material ( paper roll, corn starch, caustic soda, sodium borax) to test machinery 7,Engine oil, lubricating oil, hydraulic oil, lubricating and high-resisting lubricating8,Installation and commissioning persons accommodation, and person arrangementTechnical specification:Control type: whole hydraulic typeWorking width: Max1800mmDiameter of paper reel: max ¢1500mm, Min ¢350mmSingle side max loading: 3000kgMill roll stand main shaft diameter: ¢215mmPneumatic work pressure: 0.6~0.9MPaTotal power: 4.0kwWorking power: 380V, 50Hz Whole machine dimension: 3600×1550×1680(L×W×H)(when shift swing)Hydraulic part:Working pressure: 12~16 MPaHydraulic working area(swing): ¢100mm×460mmHydraulic diameter(clamp): ¢63mm×720mmHydraulic station power: 4.0kw, continue workHydraulic station : 220V, 50HzStructure characteristic:Symmetrical structure ,may clamp two scroll at the same time, may load or unload scroll without stop the production.Hydraulic control. Lifting and lowering, open-close and right-right adjustments of arms are operated by hydraulic systemPneumatic control of the web tensionTaper center is designed Main bought-in parts, raw materials and origin:1. Main shaft of mill roll stand: Qualified thick seamless steel pipes, origin: Chengdu2. Wall plate two sides : steel 20# origin: Hebei3. Clamp arms: HT250 casting, origin: Hebei4. Main beam connecting channel steel: 280mm origin: Angang 5. Bearing: from Ha, Wa, Luo6. Electric system: Chint China.7. Pneumatic parts: Airtac and Zaozhuang, Origin: Taiwan and Shandong8. Hydraulic parts: Beiye group(Huade) Origin: Taiwan and ShandongTechnical specification:applicable to corrugated line width:1800mmDimensions: 6000mm×400mm×300mm(length x width x height)3. Working Power: 380V 50HzStructure characteristic:1. Moving paper roll, light and flexible 2. Rail way is on the ground, main structure is welded with 16# steel, firm and durable3.Upper steel plate will be welded when it is assembled4. Each set of mill roll stand consists of two sets of railing for reelsMain bought-in parts, raw materials and origin:Railing and trucks material: Tang steel ,Jinan steel sectionBearing: from Ha, Wa, LuoTechnical specification:1.Working width:1800mm2.Pre-heater drum diameter: 600 mm 3. Pre-heating scope: 60-270 degree4.Steam temperature:150~200ºC 5.Steam consumption: 0.25t/h6.Steam pressure: 0.8~1.3MPa7. Working power: 380V, 50Hz 8. Total power: 0.55kwDimension: 3200mm*800mm*800mm(L*W*H)Structure characteristic:Each roller surface is well whetted and chrome plated, sooth and durable.Manual adjust the dimension of pre-heater, the range of adjustment: 60-220 °The pre-heating roller is made according to national container safety standardPre-heating roller and guiding paper roller are electrically galvanizedMain bought-in parts, raw materials and origin:Wall plate two sides:HT200 casting Origin :Hebei Transmitting paper roller: steel 20# Origin: Bao Steel Pre-heating roller: 20G steel,wall thickness 20mm Origin: Jinan Steel Main bearing from Ha, Wa, Luo, the bearing with seat is from Deyuan, FujianMetal soft tube: Lu Guan Qiu (largest manufacturer in China)Adjustment engine: speed reducing ratio:1:100 made in China short timeElectric appliance: Chint, ChinaTechnical specification:Working width: max 1800mm, min: 900mmDesign max speed: 150m/minWorking pressure: 0.6-0.9Mpa Steam work pressure: 0.9-1.3MpaSteam consumption: 0.5-0.8t/h Temperature requirements: 160-200ºCMachine power: 26.2kw Working power: 380V, 50HzDimension: 3200mm*1900mm*1800mmStructure characteristic:1.Cardboard transmitting method adopts wind absorption, and keep flute profiles stable under the running condition of high speed. 2. The wind machine absorbs corrugated paper to corrugated rollers through vacuum box and form corrugated profile.3. The width of wind groove of lower roller is not exceeding 2mm,and will less fringe marks of single corrugated paperboard. 4.Transmission part adopt gimbal transmission, away from vibration source, and make the transmission more steady and reliable, and easy to maintain. 5. The speed reducing box is oil-lubricating, close gear transmission, and will reduce machine vibration. 6. Upper corrugated roller surface are treated by special mesh snicked and chrome plated.7.Upper-lower corrugated roller are made of high quality 48CrMo alloy steel, and after heat-treatment, the rigidity is HRC 55-62, the surface are grinded and plated chrome. 8.Flute profiles: A flute heigh:4.7mm B flute heigh : 2.65mm E flute heigh1.5mm(the flute profiles can be made according to client's requirements)Main part technical:1.Upper corrugated roller: ¢278mm lower corrugated roller: ¢280mm Origin: Beijing2.Pressure roller: ¢292mm, #45seamless steel pipe with quenching treatment3. Applicator glue roller: ¢240mm 45# seamless steel pipe, from Chengdusurface are treated by special mesh netting and chrome plated4.Doctor glue roller: ¢120mm, 20# seamless steel pipe, from Chengdu5.Pre-heating roller : ¢265mm 20G steel from Jinan Steel Wall thickness:20mmMain bought-in parts, raw materials and origin:1.. Wall plate two sides and seat materials: HT250 Origin : Hebei 2.. The seat materials of transmitting unit: welded with channel steel 3. Rotary joints, metal soft tube: Lu Guan Qiu 4. Common bearing: Wa, Ha, Luo, bearing with seat: Deyuan, Fujian (Chinese best product)5. Motor: Main motor: 15KW 1set continuous workingWind absorption machine: 11KW 1 set continuous working6. Electrical appliances: Chint, China r. Pneumatic parts: Airtac, Taiwan Technical specification:Working width: 1800mmDesigned speed: 100m/min Dimension : 37200mm×4530mm×3800mmGuiding paper roll diameter: front upper ¢135mm back upper ¢135mmLow-speed transportation roll diameter: driving roll ¢135mm tail roll ¢135mm tension roll ¢85mm hanging roll: ¢100mm absorptive paper guide roll: ¢100mmWork power : 380V, 50HzTotal machine power : 14.2kw Structure characteristic:1 .Exactly transmitting single facer corrugated cardboard to strain-tighten set or wind absorption set through transmitting belt, for next process use.2. Adopting wind absorption strain-tighten set, 3 KW high-voltage centrifugal fan vacuum adsorption strain set, electrical correct deflection, to make sure cardboard stick tightly and level off.3. Electric control install two groups of operation plate, upper and lower bridge can be adjusted arbitrarily.4. On paper-receiving unit, adopt independent conversion driver, transmit the single corrugated cardboard across the bridge and keep enough cardboard quantity on bridge to meet the changing production speed, pre-heated by multi pre-heater, and stick through gluing machine and double facer. 5. Equipped upward paper carrier, and two groups of transmitting belt conveyors, the transmitting speed is slowly, so as to form wave-like stacking, and to store corrugated cardboard.Main bought-in parts, raw materials and origin:1. Channel steel of main bridge: 20# steel Origin: Angang Steel group 2. Paper-receiving unit transmitting belt: Nylon industry belt3. Paper storage unit transmitting belt: Parallel transmitting belt4.Guiding paper engine (conversion control): 3.0kw 2 sets continuous work Origin Wuxi, China5.Absorptivity tension motor: 2.2kw 2 sets continuous work Origin :Wuxi, China6. Paper width adjustment engine: 0.55 kw 4 sets short time work Origin: Hengshui, China7 .Bearings: Common bearing: Wa, Ha, Luo, bearing with seat: Deyuan, Fujian (Chinese best product)8 Electric appliances: Chint, ChinaTechnical specification:Working width:1800mmPre-heater roll diameter: ¢600mm Electrical wrapped angle scope: 60-220 degreeSteam temperature : 150~200ºC steam consumption : 0.35~0.45t/hSteam pressure : 0.8~1.3MPa Whole machine power: 1.65kwWorking power :380V ,50HzDimension : 3200mm×800mm×2400mm(L×W×H)Structure characteristic:1. Each roller surface is well whetted and chrome plated, sooth and durable.2. Electrical adjust the dimension of pre-heater, the range of adjustment: 60-220 °3. The pre-heating roller is made according to national container safety standard4. Pre-heating roller and guiding paper roller are electrically galvanizedMain bought-in parts, raw materials and origin:Wall plate two sides:HT250 casting Origin :Hebei Transmitting paper roller: steel 20# Origin: Bao Steel Pre-heating roller: 20G steel,wall thickness 20mm Origin: Jinan Steel Main bearing from Ha, Wa, Luo, the bearing with seat is from Deyuan, FujianMetal soft tube: Lu Guan Qiu (largest manufacturer in China)Water valves: made in BeijingAdjustment engine: speed reducing ratio:1:100 made in Zhenjiang short timeElectric appliance: Chint, ChinaA .Parameter:Working width: 1800mmwork speed: 100m/minSteam temperature pressure: 150~200ºC Steam working pressure:0.8~1.3MPaSteam consumption:0.1~0.15Mpa, Compress air: 0.6~0.9MPaTotal machine power: 4.6kwPower: 380V, 50Hz Whole machine dimension(L×W×H):3500mm×1280mm×2100mmPressing paper type: Pressing roller typeHeating roller diameter: 325mm, thickness: 20mm, surface experienced grinding and chrome plating treatment. Leading paper roller diameter: 120mm, thickness: 15mm. surface experienced grinding and chrome plating treatment. Pasting roller diameter: 280mm, thickness: 30mm, surface experienced grinding and chrome plating treatment. Doctor roller diameter: 100mm, thickness: 15mm, surface experienced grinding and chrome plating treatment.B . products characteristics :*Independent engine transmitting, conversion control* Applicator roller surface are treated by mesh snicked and chrome plated.Doctor roller and presser roller are well whetted and plated chrome.* Pressure paper unit of pressure roller is pneumatic, flexible and convenient to operate* Auto-circulating supply glue, so as to prevent the glue deposited.* Adopting pre-heating set, so as to avoid glue burnt. * All raw materials of pre-heating roller, applicator roller, dividing glue roller is from Chengdu seamless steel pipe factory. C .Raw materials and bought-in parts :a. Wall plate two sides: steel 45# Origin: Hebeib. Bearings: from Ha, Wa, Luo(Chinese famous brand)c. Electrical appliances: Chint, China.d. Pneumatic parts: Airtac Origin TaiwanTechnical specification:working width: 1800mmMax speed: 100m/minTemperature requirements: 160~200ºC, Steam pressure: 0.8~1.3MPaSteam consumption:1.2~1.8t/h, pneumatic pressure: 0.6~0.9MPaHeating plants section length: 8200mm(600mm×14), cooling section length: 5000mmTotal power:50.5kwElectric power: 380V, 50Hz Dimension: 13320mm×2300mm×1950mm(L×W×H)Heating section:1 Heating plants dimension:1900mm×600mm×135mm. (L×W×H)2 Heating plants raw materials: 20G steel made in Jinan steel group, China3. Machining techniques: surface carefully grinding 4.Joint method: Single plate cross type5. Temperature control type: many groups section control 6. Pressing type: adopts dense pressing roller type7.Pressing roller diameter: ¢60mm, 45#solid steel, made in Beijing Steel group8.Holding paper diameter: ¢60mm, 45#solid steel, made in Beijing Steel groupDriving part, Transportation part: 1.Main drive roller: upper diameter ¢636mm, lower diameter ¢636mm2.Big front belt idle roller diameter: ¢320mm, raw materials:20#steel, made in Chengdu, China3.Big-small belt correct error roller diameter: ¢145mm, raw materials:20#steel, made in Chengdu, China4.Front-back belt roller diameter: ¢120mm, raw materials:20#steel, made in Chengdu, China5.Manual tension roller diameter: ¢120mm, raw materials:20#steel, made in Chengdu, China6.Hydraulic tension roller diameter: ¢145mm, raw materials:20#steel, made in Chengdu, China 7. Driving part main motor: adjustable speed motor 45kwStructure characteristic:1. Whole body is high strength channel steel, stable, beautiful, suitable for high speed machinery running. 2. Heating plate is made according to national container safety standard, of 600mm steel. Inside, S type construction will raise the steam usage efficiency. More welded rods will keep heating plate unchanged in shape. 3. Heating section is tense pressure roller structure, cardboard sticks firmly and levels off. 4. Steam pipes enter mouth, drainage mouth is S type, heating plate temperature is balanced and evenly. 5. Heating plates temperature is different in different section, suitable to different machinery speed. 6. Heating section pressure roller is hydraulic lifting whole body, stable, safety and reliable. 7. The upper canvas strap is equipped electrical or manual deflection adjusting set, one pneumatic strain set, one manual strain set. The lower canvas is equipped strain and left-right adjustment set. 8. Drive unit adopts wearable, mesh rubber of big diameter, less belt skip, and raise stability when machinery running9. Independent speed reducing box, less noise, roller diameter¢745mm adopts seal oil lubricating gears.Main bought-in parts, raw materials and origin:Heating section main beam:280# channel steel Origin: Angang Steel group Cooling section main beam:250# channel steel Origin: Angang Steel groupCotton belt: Origin: Fuli ShengyangDriving unit wall plates two sides: 20#steel Origin: HebeiRotary joints, metal steam soft pipe: Yuquan,QuanzhouBearings: Ha, Wa, Luo, the bearing with seat is from Deyuan, FuajinElectric appliances: Chint, China.Technical specification:Design speed:100m/minMax. slitting width:1800mm Min. slitting width:125mm 5 blades 8 scores the whole machine can move left-right ±90mmWhole machine dimension:3650×1450×2380Total power:7.75kwElectricity:380V 50Hz Working pressure:0.6~0.9 MpaComparative moisture:20%~90% *Temperature required:5~50ºCStructure characteristic:Conversion adjustment speed can automatically follow production speed, and keep in-phaseIn the process of production, auto- grinding edge system can be still working while machine stops, and can set the interval meter and the grinding time at any time according to the material and condition of hem. 1mm high quality blade slits cardboard in high speed, slitting line is smooth, beautiful, unchanged shape, and good for printingMain bought-in parts, raw materials and origin:Mail wall plate two sides: Q235ASlitting motor(frequency control): 4kw 1 set continuous work Scorer motor: 3kw 1 set continuous work Horizontal movement motor: 0.75kw 1 set continuous work Blade: Diameter 200mm Materials: rigid alloy steel Bears are from Wa, Ha, Luo citiesElectric appliances: Chint, ChinaPneumatic cylinder, pneumatic parts: Tianyuan, Airtac, Origin: Shandong, TaiwanTechnical specification:1. Work width: 1800mm2. Max machine speed: 100m/min3. Cutting length: 500mm-9999mm 4. Cardboard: original paper: <360g/ liner paper<200g/thickness3-14mm moisture content <10%min. width warping1000mm <30mm5.Comparative moisture:20%~90% *Temperature required:5~50ºC6.Working pressure:0.6~0.9 Mpa7.Cutting cardboard blade shaft diameter:upper¢ 188 mm low¢ 188 mm8.Guiding cardboard shaft diameter: front upper ¢165mm(sun wheel) front lower¢135mm Back upper ¢165mm(sun wheel) back lower ¢135mm 9. Electricity :voltage 380V frequency 50Hz current 80A10. Total power:26.44kw 11. Whole machine dimension:3000×1600×1500Structure characteristic:1. Special structure design, high tensile strength wall plate and seat, there are watching window on wall plate two sides, convenient and easy to maintain. 2. Transmitting system adopts oil pump auto-cycling lubricating, make sure transmitting precision. 3.Adopting high precision, high rigidity whetted gears, bearing high running and durable, make sure blade-edge joggle exactly, cardboard is level off and clean4. high precision shaft, blade carrier design, cutting stably when machine high speed running 5. Special changing blade structure, quickly and easily changing blade 6. The system is made according to C.E. standard, and has been strictly tested by industry computer. The quality, life, and stability can be guaranteed. 7. Driving unit adopts A.C. Servo drive, quickly and exactly acts. 8. Special electricity structure design, more saving electricity, can avoid the problems of not stable electricity. 9. Adopts special power bring and storage type design, save electric and could overcome electric voltage not steady environment. 10. System has self test function, can prevent machine loss because of abnormal usage and false operation 11. Computer automatically adjusts cutting speed according to cardboard specifications and production speed, automatically follow cardboard running speed, assure in -phase. 12. Computer reserves 999 groups of order, and auto-complete based on the program and preferential condition, the screen display various production message. 13.Cutting length: 500~9999mm,cutting precision :±1mm.14.Rotary blade is made in Tainwan 15.Shaft bearings are from NSK, Japan, suitable for machine high speed running, durable.Main bought-in parts, raw materials and origin:Wall plates two sides and seat: HT250 casting Origin: Hebei, ChinaUpper lower shaft: 45# steelBalde:W18crv5Co5(high speed tool steel)Gear: 40Cr whetted, quenched and tempered Main drive engine(a.c. servo)power: 22kw 1set Origin: ChinaTransmitting cardboard engine power:3.7kw 1set Origin: HengshuiOil pump engine power: 0.37kw 2set Origin: ZhejiangComputer control system, Computer system made in Taiwan.Bearing: (common) Wa, Ha, Luo (bearing with seat) Deyuan, FujianElectric appliances: Chint, China Pneumatic parts: Airtac Taiwan, Tianyuan Shandong
Technical specification:Horizontal agitator: Main pot: 950L, 1setCarrier pot: 350L, 1setGlue storage room: 1000L, 1setSingle facer storage pot: 350L, 2setsSingle facer back glue pot: 350L, 2setsSecondary gluing machine storage pot: 350L, 1setSecondary gluing machine back glue pot: 350L, 1setWorking power: 380V, 50Hz, 25ATotal power: 11.45kwStructure characteristic:1. Providing starch adhesive for single facer and gluing machine, etc. 2. Horizontal glue making machine can produce main body glue and carrying body glue, and mix and stir, the glue making quantity is large.3 .In glue making shop, glue inside store barrel will be sent to store barrel of every using glue machine, and supply their glue. 4.Store barrel, supply glue barrel have stir device, to avoid glue deposit.5. The glue making system are including carrying body barrel, main body barrel, store barrel, and glue supplying pump, and back- glue pump, etc. 6.The glue making system adopts auto-cycling supply glue, extra glue will follow back back-glue barrel. The glue level will be auto-controlled, the glue inside back-glue barrel will be sent back to store barrel of using glue machine, cyclically supply glue, to save glue and prevent glue burnt and deposited. 7.After work finished, the extra glue of each using glue machine will be drawn to store barrel of glue shop by pump, for next time usage. 8. Responsible technical guide and advising adhesive agent formulationRaw materials and bought-in parts Horizontal agitator:main body pot motor 5.0kw 1set continuous work from Wuxi Carrying body pot motor: 1.5kw 1set continuous work from WuxiGlue making shop store pot motor : 0.75kw 2set continuous work from WuxiSingle facer back-glue pot motor: 1.5kw 1set continuous work from WuxiGluing-back gluing pot motor: 1.5kw 1set not continuous work from WuxiGlue transporting pump motor: 2.2kw 2set not continuous work from HengshuiGlue making shop and barrels, pipes, etc should be provided by client, the pipe diameter is 2zinc galvanized Bearing: China famous brandBall valves, tee, elbow, moving connects, in-side and outside joints are of high qualified products in ChinaElectric appliances: Chint, China
Address:
No. 53 Mianfang Road, Tiexi Industrial Zone, Dongguan County, Cangzhou, Hebei, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Apparel & Accessories, Bags, Cases & Boxes, Industrial Equipment & Components, Manufacturing & Processing Machinery, Service, Textile
Management System Certification:
ISO 9001
Company Introduction:
DONGGUANG CANGHAI PACKING MACHINE Co., Ltd
CERTIFICATE: ISO9001: 2000 CE
Address: Cangzhou City, Hebei Province, China
Website: canghaimachinery.en.made-in-china.com
Mob: +8615833378111
Since its founding in 1993, has always worked in the corrugated & carton box industry, ranging from manufacturing, exporting and commercialization of machinery for processing of corrugated cardboard and folding carton.
In 2004 Canghai moved to the new premises, which is spread over an area of 12, 000, fully equipped and independent, divided into three area: Manufacturing, design and sales.
The production department contains machine tools and area for assembling of the machines.
The company′s design office follows the part of development of the machines.
The sales office consists of domestic sales department and overseas sales department. Industry knowledge and rich experience has allowed us to provide professional service and recommend suitable machines for you.
In 2013, Canghai set independent export company(Cangzhou Worldwide Import & Export Co., Ltd)to expand overseas business. We can become your supplier of machines used for corrugated cardboard and folding carton industries. Furthermore, we can provide a turn-key solution for your new factory. Now, we have overseas service spots in Vietnam, India, Bangladesh, Italy.
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